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Customized 380V Flanged Immersion Heater for Water Tank
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Customized 380V Flanged Immersion Heater for Water Tank

Industrial Electric Heating Solutions for Liquids, Oils & Chemical Tanks
High-efficiency flange immersion heaters engineered for water,oil,chemicals,corrosive liquids,and industrial process heating.Custom voltage,power,flange size,sheath material,and temperature control available.

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Product Overview


Industrial flanged immersion heaters are designed for direct heating of liquids and gases inside tanks, vessels, pressure containers, thermal oil furnaces,reaction kettles,pipelines and other equipment via flange bolts, they are immersed directly into media for heating, making them the most widely used components for high-power industrial fluid heating.

 

They are widely used in industries including:

 • Water Treatment

 • Chemical Processing

 • Petrochemical

 • Food Processing

 • Pharmaceutical

 • Oil & Gas

 • Renewable Energy

 • Industrial Manufacturing

Whether heating water, thermal oil, diesel, glycol, corrosive chemicals, or cleaning solutions, our flange heaters provide reliable and long-lasting performance.

 

Why Choose Our Flanged Immersion Heater?


High Heating Efficiency

Direct immersion heating minimizes heat loss and ensures fast temperature rise.


Durable Construction

Manufactured with premium stainless steel or Incoloy sheath materials for extended service life.

 

Corrosion Resistant

Various sheath materials are available to suit different liquid media.

 

Available Materials

 • Stainless Steel 304

 • Stainless Steel 316L

 • Incoloy 800

 • Titanium

 • Copper

 • Carbon Steel

 

Fully Customizable

We manufacture according to customer specifications:

 • Voltage

 • Power

 • Heating Length

 • Flange Size

 • Thread Standard

 • Terminal Housing

 • Thermostat

 • Temperature Sensor

 • Explosion Proof Design

OEM & ODM Supported.

 

Easy Installation

Bolt-on flange connection allows convenient installation, maintenance, and replacement.

 

Product Features


Feature

Description

Heating Type

Immersion Heating

Mounting

Flanged

Heating Medium

Water, Oil, Chemicals

Max Temperature

Up to 850°C (element surface)

Power Range

1kW – 500kW

Voltage

110V–690V

Flange Standard

ANSI, DIN, JIS, Custom

Control

Thermostat / Thermocouple / RTD

ProtectionIP65 / Explosion Proof Optional


Applications


Water Heating

Perfect for:

 • Hot Water Tanks

 • Water Storage Tanks

 • Boiler Systems

 • Water Treatment Equipment

 

Oil Heating

Suitable for:

 • Hydraulic Oil

 • Lubricating Oil

 • Thermal Oil

 • Fuel Oil

 • Diesel

 

Chemical Heating

Designed for:

 • Acid Solutions

 • Alkali Solutions

 • Chemical Storage Tanks

 • Electroplating Tanks

 

Industrial Process Heating

Widely used in:

 • Heat Transfer Systems

 • Mixing Tanks

 • Reactors

 • Cleaning Equipment

 • Process Vessels

 

Technical Specifications



Item

Specification

Voltage

110V / 220V / 380V / 415V / 480V / 600V

Power

1kW – 500kW

Flange Size

DN50–DN300 or Custom

Sheath Diameter

8mm / 10mm / 12mm / 16mm

Sheath Material

SS304 / SS316L / Incoloy800 / Titanium

Heating Element

NiCr Resistance Wire

Insulation

High Purity MgO

Temperature Control

Optional

Thermocouple

Optional

Junction BoxWeatherproof / Explosion Proof


Available Options



Flange Standards

Terminal Enclosures

Optional Accessories

 • ANSI

 • DIN

 • JIS

 • GB

 • Custom Design

 • Standard Junction Box

 • Waterproof Junction Box

 • Explosion Proof Enclosure

 • Thermostat

 • PT100 Sensor

 • Thermocouple

 • Temperature Controller

 • Control Cabinet

 • Over-temperature Protection


Product Structure


A flanged immersion heater typically consists of:

 • Heating Elements

 • Flange

 • High Purity MgO Insulation

 • Resistance Wire

 • Terminal Pins

 • Junction Box

 • Temperature Sensor (Optional)

 • Protective Sleeve

 

How It Works


The resistance wire inside the heater generates heat after power is applied.

The heat transfers through the magnesium oxide insulation to the metal sheath and finally into the surrounding liquid.

Because the heating elements are immersed directly in the medium, almost all generated heat is transferred efficiently into the liquid.


 

Advantages Compared with Other Heating Methods



Flanged Heater                  

Steam Heating

Fast Heating                     

Slow

High Efficiency                   

Heat Loss

Precise Temperature Control       

Difficult

Easy Maintenance                

Complex

Lower Operating Cost             Higher

 

Custom Manufacturing


We provide complete customization.

 

Available customization includes:

 • Voltage

 • Wattage

 • Flange Size

 • Heating Length

 • Heating Zone

 • Sheath Material

 • Thermostat

 • Explosion-proof Design

 • Cable Length

 • Surface Load

 

Simply send us your drawing or specifications.

 

Quality Assurance


Every heater is tested before shipment.

 

100% Factory Tests:

 • Insulation Resistance Test

 • Hi-pot Test

 • Power Test

 • Dimension Inspection

 • Appearance Inspection

 

Packaging


Standard Export Packaging

 • Bubble Protection

 • Carton

 • Wooden Case

 • Custom Packaging Available

 

Worldwide Shipping Available.

 

FAQ


What liquid can be heated?

Water, thermal oil, hydraulic oil, diesel, glycol, chemicals, cleaning solutions, and many other industrial liquids.

 

Can you manufacture according to drawings?

Yes.

OEM and custom manufacturing are our specialties.

 

Can explosion-proof heaters be supplied?

Yes.

ATEX or customized explosion-proof solutions are available.

 

How do I select the correct heater?

Please provide:

 • Heating Medium

 • Tank Size

 • Required Temperature

 • Voltage

 • Power

 • Working Pressure

 • Flange Standard

Our engineers will recommend the most suitable solution.

 

What sheath material should I choose?

Different liquids require different materials:

 • Water → SS304 / SS316L

 • Corrosive Chemicals → Titanium

 • Thermal Oil → SS316L / Incoloy800

 

Why Choose HOTBOX?


 • 20+ Years Manufacturing Experience

 • Factory Direct Price

 • Custom Design Service

 • Fast Delivery

 • Strict Quality Control

 • Worldwide Export

 • Professional Engineering Support

 • Quick Response Within 24 Hours

 

Request a Quote Today


 Need a custom flanged immersion heater?

 

Contact our engineering team today for:

 • Free Technical Consultation

 • Product Selection Assistance

 • Fast Quotation

 • OEM Manufacturing

 • Global Shipping


Need a quote?

We specialize in designing products to your specific requirements.
Let us help you find the right solution.

Contact Us
+86 15851070403