Industrial Electric Heating Solutions for Liquids, Oils & Chemical Tanks
High-efficiency flange immersion heaters engineered for water,oil,chemicals,corrosive liquids,and industrial process heating.Custom voltage,power,flange size,sheath material,and temperature control available.

Product Overview
Industrial flanged immersion heaters are designed for direct heating of liquids and gases inside tanks, vessels, pressure containers, thermal oil furnaces,reaction kettles,pipelines and other equipment via flange bolts, they are immersed directly into media for heating, making them the most widely used components for high-power industrial fluid heating.
They are widely used in industries including:
• Water Treatment
• Chemical Processing
• Petrochemical
• Food Processing
• Pharmaceutical
• Oil & Gas
• Renewable Energy
• Industrial Manufacturing
Whether heating water, thermal oil, diesel, glycol, corrosive chemicals, or cleaning solutions, our flange heaters provide reliable and long-lasting performance.
Why Choose Our Flanged Immersion Heater?
High Heating Efficiency
Direct immersion heating minimizes heat loss and ensures fast temperature rise.
Durable Construction
Manufactured with premium stainless steel or Incoloy sheath materials for extended service life.
Corrosion Resistant
Various sheath materials are available to suit different liquid media.
Available Materials
• Stainless Steel 304
• Stainless Steel 316L
• Incoloy 800
• Titanium
• Copper
• Carbon Steel
Fully Customizable
We manufacture according to customer specifications:
• Voltage
• Power
• Heating Length
• Flange Size
• Thread Standard
• Terminal Housing
• Thermostat
• Temperature Sensor
• Explosion Proof Design
OEM & ODM Supported.
Easy Installation
Bolt-on flange connection allows convenient installation, maintenance, and replacement.
Product Features
Feature | Description |
Heating Type | Immersion Heating |
Mounting | Flanged |
Heating Medium | Water, Oil, Chemicals |
Max Temperature | Up to 850°C (element surface) |
Power Range | 1kW – 500kW |
Voltage | 110V–690V |
Flange Standard | ANSI, DIN, JIS, Custom |
Control | Thermostat / Thermocouple / RTD |
| Protection | IP65 / Explosion Proof Optional |
Applications
Water Heating
Perfect for:
• Hot Water Tanks
• Water Storage Tanks
• Boiler Systems
• Water Treatment Equipment
Oil Heating
Suitable for:
• Hydraulic Oil
• Lubricating Oil
• Thermal Oil
• Fuel Oil
• Diesel
Chemical Heating
Designed for:
• Acid Solutions
• Alkali Solutions
• Chemical Storage Tanks
• Electroplating Tanks
Industrial Process Heating
Widely used in:
• Heat Transfer Systems
• Mixing Tanks
• Reactors
• Cleaning Equipment
• Process Vessels
Technical Specifications
Item | Specification |
Voltage | 110V / 220V / 380V / 415V / 480V / 600V |
Power | 1kW – 500kW |
Flange Size | DN50–DN300 or Custom |
Sheath Diameter | 8mm / 10mm / 12mm / 16mm |
Sheath Material | SS304 / SS316L / Incoloy800 / Titanium |
Heating Element | NiCr Resistance Wire |
Insulation | High Purity MgO |
Temperature Control | Optional |
Thermocouple | Optional |
| Junction Box | Weatherproof / Explosion Proof |
Available Options
Flange Standards | Terminal Enclosures | Optional Accessories |
• ANSI • DIN • JIS • GB • Custom Design | • Standard Junction Box • Waterproof Junction Box • Explosion Proof Enclosure | • Thermostat • PT100 Sensor • Thermocouple • Temperature Controller • Control Cabinet • Over-temperature Protection |
Product Structure
A flanged immersion heater typically consists of:
• Heating Elements
• Flange
• High Purity MgO Insulation
• Resistance Wire
• Terminal Pins
• Junction Box
• Temperature Sensor (Optional)
• Protective Sleeve
How It Works
The resistance wire inside the heater generates heat after power is applied.
The heat transfers through the magnesium oxide insulation to the metal sheath and finally into the surrounding liquid.
Because the heating elements are immersed directly in the medium, almost all generated heat is transferred efficiently into the liquid.
Advantages Compared with Other Heating Methods
Flanged Heater | Steam Heating |
Fast Heating | Slow |
High Efficiency | Heat Loss |
Precise Temperature Control | Difficult |
Easy Maintenance | Complex |
| Lower Operating Cost | Higher |
Custom Manufacturing
We provide complete customization.
Available customization includes:
• Voltage
• Wattage
• Flange Size
• Heating Length
• Heating Zone
• Sheath Material
• Thermostat
• Explosion-proof Design
• Cable Length
• Surface Load
Simply send us your drawing or specifications.
Quality Assurance
Every heater is tested before shipment.
100% Factory Tests:
• Insulation Resistance Test
• Hi-pot Test
• Power Test
• Dimension Inspection
• Appearance Inspection
Packaging
Standard Export Packaging
• Bubble Protection
• Carton
• Wooden Case
• Custom Packaging Available
Worldwide Shipping Available.
FAQ
What liquid can be heated?
Water, thermal oil, hydraulic oil, diesel, glycol, chemicals, cleaning solutions, and many other industrial liquids.
Can you manufacture according to drawings?
Yes.
OEM and custom manufacturing are our specialties.
Can explosion-proof heaters be supplied?
Yes.
ATEX or customized explosion-proof solutions are available.
How do I select the correct heater?
Please provide:
• Heating Medium
• Tank Size
• Required Temperature
• Voltage
• Power
• Working Pressure
• Flange Standard
Our engineers will recommend the most suitable solution.
What sheath material should I choose?
Different liquids require different materials:
• Water → SS304 / SS316L
• Corrosive Chemicals → Titanium
• Thermal Oil → SS316L / Incoloy800
Why Choose HOTBOX?
• 20+ Years Manufacturing Experience
• Factory Direct Price
• Custom Design Service
• Fast Delivery
• Strict Quality Control
• Worldwide Export
• Professional Engineering Support
• Quick Response Within 24 Hours
Request a Quote Today
Need a custom flanged immersion heater?
Contact our engineering team today for:
• Free Technical Consultation
• Product Selection Assistance
• Fast Quotation
• OEM Manufacturing
• Global Shipping
We specialize in designing products to your specific requirements. Let us help you find the right solution.
Contact Us